Case Study

Reduced Lead Time and Cost Reduction by Over $15M

Chemical Processing Facility

Case Study

Fire
Soot
Water
Product Contamination

Services Provided

Subrogation
Technical Clerking
Inventory Analysis

Fire at Chemical Processing Facility
Fire at Chemical Processing Facility

The Situation

A major fire disrupted a critical chemical processing facility – destroying two buildings and damaging proprietary equipment. The client faced severe business interruption risk as one of only three global suppliers of materials essential to municipal water systems and other critical industries, including healthcare.

Equipment Impacted

  • Chemical Processing Machinery
  • Packaging Equipment
  • Shafts
  • Bearings
  • Controls
  • High-temperature Components

Value-Driven Solutions

Accelerated Production

Negotiated priority manufacturing with the OEM, cutting nickel pump casting lead time from 6-9 months to 2-3 weeks.

Fast-Tracked Repairs

Initiated large motor evaluations and rebuilds within days.

Innovation Over Obsolescence

Sourced alternatives for discontinued components.

Business Continuity

Enabled temporary operations and expedited critical-path repairs to limit interruption.

Fire at Chemical Processing Facility

The Results

Saved Time

Rapid recovery prevented extended shutdown.

Reduced Costs

$9.3M restoration cost vs. $24.6M – $31M RCV loss estimate.

Smart Asset Decisions

Strategic repair/ restoration preserved essential machinery.

Case Studies

Real Claims, Real Results

Fire Damage on Aluminum Casing Line

Solution to Repair Instead of Replace Reduced Claim By $1.5M

Breakdown of CNC Machine

Repair vs. Replace Solution Reduces Claim By $600,000

Damaged Car Wash Systems

Reduced Claim by $32K

Damaged in Transit - Corrugated Box Making Machine

Missing seals and transit mishandling

Explosion at Condo Association

$1M+ in Equipment Retained Through Repair vs. Replace

Explosion at Ethanol and Ethanol Co-Products Plant

Claim Reduction Over $9M

Explosion at Ethanol and Ethanol Co-Products Plant

Reduced Claim By Nearly $6M

Explosion in Saturator Converting Line

Prevented $12 million in Business Interruption

Fire at Chemical Processing Facility

Lead Time and Reduction by Over $15M

Fire at Livestock Rendering Plant

Uncovered $4.5M in Betterments

Fire Damage at Concrete Batch Plant

Repair vs. Replace Significantly Reduces Claim Costs

Fire Damage on Film Line

Lead Time Cut by 14 Months, Reducing Costs by Over $1.5 Million

Fire Damage on Metal Processing Equipment

Reduced Claim Cost by over $700,000

Fire Damage with Healthcare Equipment

97% Reduction in the Claim

Fire in Electrical Control Systems

Reduced Claim by Nearly $1M

Fire Loss of Life Science Equipment

Reduced Claim Costs More Than $3.5M

Fire/Water Damage at Aluminum Beverage Can Manufacturing

Result in Reduced Claims Cost of Nearly $3M

Flood Loss at Indoor Water Park

Reduced Claim by $400k with Pre-existing Findings

Freezing Pipes & Water Damage In Boiler System

Solution to Repair Mitigates BI and Reduces Claim Over $85,000

Hail Storm at Manufacturing Facility

$11k Repair Instead of $800k Replacement

Lighting Surge at Packaging and Printing Facility

Restoring to Pre-loss Reduced Claim by $2.9M

Mechanical Breakdown at Gun Manufacturing Facility

Reduced Business Interruption by 14 weeks

Mechanical Failures on Horizontal Grinder

Identified Failures Stemming from Inadequate Repairs

Tornado Hits Agricultural Equipment Manufacturer

ROM Reduced by Millions with ILC’s Involvement

Water Damage at Chemical Feed Water Line

$1.6M Reduction in Pre-existing Conditions

Water Damage to MRI Machine

Medical Equipment Repair Costs Reduced by over $100,000.

Water Damage with Fire Pump System

Reduced Repair Cost by almost $4k

The Experts Behind the Best Outcome.

Submit an Assignment